Recently, Qiaotian Intelligence, with "the third-generation magnetic mold change technology" as the core, unveiled its brand-new solution at the Shenzhen Greater Bay Area Industrial Expo, and presented it through three major areas: the dynamic product demonstration area, the static product display area, and the fun experience area.
01 Bridge Field Magnetic Die Change System
Qiaotian Magnetic Plate adopts all-steel structure and modular circular magnetic pole design to optimize magnetic force distribution, with the thinnest thickness being only 40mm and the magnetic force response speed increased by 30%. It is worth mentioning that the product, through electromagnetic conversion, displays the clamping force and safety factor in real time, providing "rock-solid" adsorption force for the mold.
02 Bridgefield Industrial Connector
Qiaotian Industrial Connector products have a service life exceeding 100,000 cycles, with plug-and-socket combination modules supporting blind mating and anti-misplugging design, enabling millisecond-level docking of electrical, hydraulic, and pneumatic signals between molds and injection molding machines, and addressing pain points such as plugging errors and signal delays in traditional mold changing.
03 Fun Experience Area
At the same time, the "Hercules Fun Challenge Platform" set up on site became the focus of popularity. Hashita Intelligence transformed hardcore technology into fun interaction. Participants can intuitively feel the powerful adsorption force and precise control of magnetic units by challenging different magnetic units. Industrial technology can also be so fun!
During the exhibition, the Qiaotian Intelligent Technology Team was on-site throughout, providing one-on-one technical analysis and hands-on guidance to visiting customers from product selection to system integration.
04 Customer Cases
Currently, Qiaotian's magnetic mold change products have reached cooperation agreements with multiple leading enterprises in the industry. The first set of magnetic plate + plug-in plate project applied tolarge-scale equipment over 1,000 tons has been successfully implemented at Midea Washing Machine Jingzhou Factory.
First, the Hashida team uses energy quick-connect modules for mold separation and connection in the mold installation and disassembly process, replacing the original manual plugging and unplugging of connectors, reducing the connector plugging and unplugging time during mold change by more than 95%.
Meanwhile, it saves the cost that would otherwise lead to a 5%-8% increase in the annual maintenance cost of equipment due to incorrect insertion, missed insertion, misinsertion, and insufficient insertion force during manual plugging and unplugging.
After being integrated into the energy quick plug-in board, the total mold change time is saved by 630 hours per year, saving Midea 66% in costs.
Secondly, the Hashida team standardized the specifications of the moving/stationary mold docking plates, eliminating the installation differences on the mold side and reducing the task that originally required the collaboration of 3 people to be independently completed by 1 person. Then, they replaced the hydraulic clamping device with a magnetic mold plate, enabling molds of different specifications to be quickly clamped within seconds.
After putting into production, the mold change time for Midea's first qualified product was shortened to 27 minutes for one person, and production efficiency increased by 32%.
We look forward to collaborating with more partners in the future to integrate innovative technologies into actual production scenarios and jointly drive industrial manufacturing towards intelligent and flexible development.